Cummins Filter Production Plant
From 45°C Extreme Heat to 25°C Production Comfort
A Plant Under Extreme Thermal Stress
Cummins' filter production facility was operating in an extremely challenging environment.
The production area was an open industrial space with multiple large openings and access points, making conventional air-conditioning extremely difficult and energy-intensive.
Inside the plant, temperatures reached approximately:
Multiple process tempering/heating units generated temperatures exceeding:
The combination created significant thermal stress, contributing to employee fatigue, reduced working comfort and production downtime.
Conventional thinking suggested approximately 1,000 TR of cooling capacity would be required to address the facility's enormous thermal load.
1,000 TR of Conventional Cooling? We Did It With 375 TR.
Servitek Solutions deployed its intelligent industrial climate technology, engineered specifically for large, open production environments and extreme heat conditions.
Instead of attempting to condition the entire building with conventional high-capacity refrigeration, our technology focused on creating the right thermal environment where people and the production process need it most.
Result:
A controlled and comfortable production environment was achieved despite:
- Large open production areas
- Multiple building openings
- Extreme process heat
- Heating equipment exceeding 75°C
Employees
A significantly more comfortable thermal environment, helping reduce the impact of extreme heat and employee fatigue.
Production
A more stable working environment designed to reduce heat-related production interruptions and downtime.
Energy
Up to 90% energy savings compared with a conventional cooling approach.
Capital Efficiency
Instead of designing around approximately 1,000 TR, the facility achieved its climate objective with only 375 TR of installed capacity.
We Don't Cool the Building.
We Engineer the Climate Around the Operation.
Servitek Solutions enables industrial facilities to achieve comfortable, controlled production environments with dramatically lower cooling capacity and energy consumption even in open spaces with extreme process heat.